Proper sizing has been emphasized as a key efficiency issue for years in the energy-efficiency world. Duct sealing and insulation in unconditioned spaces are actually more important, especially with modern, high efficiency equipment.
Oversized air conditioners do cost more to buy and maintain and require more airflow and larger ductwork. Dehumidification, which depends on air flowing through the evaporator coil for enough time to extract condensed moisture, is one important reason to carefully size an air conditioning system in humid climates. When an oversized system runs for only a few minutes, the moisture may just start to collect on the coils before the thermostat is satisfied. Once the unit shuts down, the moisture re-evaporates into the house. An air conditioner that is too large by 50 percent to 100 percent will be unable to control humidity effectively, so people may tend to set the thermostat lower to compensate. Many new, efficient air conditioners have multiple speeds or special dehumidification modes that can help compensate for oversizing; New England is a humid climate, so it’s worth considering a variable-speed AC or heat pumps system.
Correct load calculations are based on your home’s window size, the glass type, and the size and R-values of the walls and roof. The proper size also varies with the direction the home faces: Sometimes a 90-degree rotation can cut the cooling load in half. If a contractor gives you a price for an air conditioner on the phone, or simply offers to replace the existing unit with a new one of the same size, get a bid from someone else, especially if you have already made energy improvements in your house. The money you save by buying a smaller unit may pay for an efficiency upgrade.
When installing a new air conditioner, shop for value, not just for price. Other things to look for when assessing bids on new air-conditioning equipment include the warranties (from both the manufacturer and the installer), service contracts, longevity of the business, customer references, and technician knowledge. Try to find a contractor who is an Energy Star partner and/or NATE certified, or regularly attends manufacturer’s trainings.
Ductless mini-split air conditioners are another great alternative to window units. They are more efficient and quieter, and they don’t use up a window (or allow air to leak). The most efficient units on the market are also heat pumps that can save money on your heating bills, too. A mini-split costs much more than a window unit, but does much more and may cost a third to a half as much as retrofitting central air into an existing home.